產(chǎn)品說明
一、 主要技術(shù)參數(shù)
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項(xiàng)目 Item |
xianou-6 |
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干燥室 Drying chamber |
干燥面積Freeze-drying area |
6.1㎡ |
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隔板層數(shù)Layers of partition board |
11+1 |
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隔板溫度范圍 Temperature scope of partition board |
-50℃-+70℃ |
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隔板溫差 partition board temperature error |
±1℃（平衡時(shí)） |
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隔板間距partition board space |
60mm |
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隔板尺寸Size of partition board |
610mm*910mm*20mm |
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捕水冷阱 Cold trap |
冷阱*低溫度 Cold trap temperature |
≤-70℃ |
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捕水能力 Water-capture capability |
80Kg |
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盤裝液體material |
60L（按照厚度10mm計(jì)算） |
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除霜Electric defrost |
浸泡 |
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基本參數(shù) Basic parameters |
極限真空度Vacuum degree |
≤10Pa（空載） |
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冷卻方式Style of cooling |
水冷 |
二、技 術(shù) 配 置 一 覽 表
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結(jié)構(gòu)標(biāo)準(zhǔn) Structure and Standard |
技術(shù)參數(shù) Technical indices |
備注 Note |
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基礎(chǔ)設(shè)施 Basic infrastructure |
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擱板有效面積 Shelf Area |
6.1㎡ |
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*大捕水量 Water-capture capability |
80Kg/批 |
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電源 Power supply |
3相380V/50Hz |
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裝機(jī)功率 Power |
20Kw（實(shí)際運(yùn)行功率遠(yuǎn)小于20KW） (The actual working power is less than 20KW ) |
380V/50Hz |
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整機(jī)尺寸（長*寬*高） Dimension(length*width*height) |
約4000*1500*2500 About 4000*1500*2500 |
外形供參考（以合同圖紙為準(zhǔn)） The dimension is be refered. |
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冷卻水 Cooling water |
約20m3/h（≤25℃） About 20m3/h（≤25℃） |
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整機(jī)結(jié)構(gòu) Machine structure |
一體式（制冷機(jī)組與箱體組合安裝） Integrited style |
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重量Weight |
約5000Kg About 5000Kg |
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倉體（干燥室） Chamber |
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倉體材料 Chamber material |
AISI 304不銹鋼 AISI 304 stainless steel |
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門鎖方式 Door lock style |
手動旋轉(zhuǎn)門鎖 Handle lock |
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開啟角度 Opening angle |
＞110度 |
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開門方向 Opening direction |
向左開門（面向箱門） |
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倉門材料 Door material |
AISI 304不銹鋼 AISI 304 stainless steel |
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倉體及門的粗糙度 Roughness of chamber and door |
Ra≤0.4um |
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制品溫度探頭 Temperature sensor |
Pt-100熱電阻Pt-100 resistance |
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觀察窗 Observation window |
2個(gè)，干燥室側(cè)面一個(gè)，門一個(gè)。具有自動除霜和照明功能，可清晰觀察樣品凍干情況，**技術(shù) |
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保溫材質(zhì) Heat temperautrue material |
聚氨酯整體發(fā)泡（符合環(huán)保要求） |
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箱體形狀 Shape of chamber |
長方形（大圓弧設(shè)計(jì)，符合GMP標(biāo)準(zhǔn)）Rectangle(GMP standard) |
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密封 Sealed |
箱門口使用特殊截面硅橡膠緊密貼合，確保真空密封。 |
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板層 Shelves |
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板層材質(zhì) Shelf material |
AISI 304不銹鋼（我公司獨(dú)特**技術(shù)的內(nèi)焊法，**號：ZL 2010 20237059.X） AISI 304 stainless steel(Patent No.:ZL 2010 20237059.X ) |
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表面粗糙度 Roughness of shelf |
Ra≤0.4um |
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板層數(shù)目（塊） Amount of shelves |
11+1（*上面一層為溫度補(bǔ)償板） |
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板層間距 Shelf space |
60mm |
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板層尺寸（長*寬*高） Shelf dimension(length*width*height) |
寬610 mm × 深910 mm ×高20 mm width 610mm×depth 910mm×20mm |
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板層冷煤降溫速率 Temperature decreasing rate |
+20℃～-40℃≤60分鐘(空載) +20℃～-40℃≤60分鐘(empty) |
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板層冷媒升溫速率 Temperature elevating rate |
-40℃～+20℃≤60分鐘(空載) -40℃～+20℃≤60分鐘(empty) |
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板層*低溫度 The lowest temperature |
-50℃ |
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板層*高溫度 The highest temperature |
+70℃ |
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加熱功率 Heating power |
3Kw/380V/50Hz |
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防護(hù)欄 Fence |
板層與流體分流器直接（焊接）固定，確保板層在長期運(yùn)動中不漏油且容易清洗，板層的左、右、后三面均設(shè)防護(hù)條，以防止盤子/瓶子超出板面。 |
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技術(shù)優(yōu)勢 Technical advantages 1、不銹鋼板材均采用上等板材，保證箱體表面光潔度，從而保證無菌要求； Stainless steel plates are all importation. Ensure the finish of chamber surfaces, and then ensure the asepsis requirement. 2、板層具有很高強(qiáng)度，耐壓試驗(yàn)可到0.3Mpa，能夠耐受長期使用； Shelves has high intensity and its maximum valve reaches to 0.3Mpa in the pressure test which can be able to bear the long term usage. 3、板層通過機(jī)械加工，可保證高要求平整度； Shelves are processed by machining which can ensure the demanding level. 4、板層控溫精度±0.5℃（PID調(diào)節(jié)、平衡后）； Temperature control accuracy±0.5℃ (adjusted by PID) 5、特殊O型門密封條，可防止積水，更加符合無菌要求； Special O-shaped sealing strips for doors can prevent ponding which more accords with the asepsis requirement. 6、箱體、板層均采用氦質(zhì)譜儀進(jìn)行泄漏檢驗(yàn)； Chamber, shelves, flexible hoses are all carried out the leak test by helium mass spectrometer. |
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捕水倉 Cold trap |
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捕水倉材料 Cold trap material |
AISI 304 不銹鋼 AISI 304 stainless steel |
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捕水倉形狀以及尺寸 Cold trap dimension |
臥式圓桶 |
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盤管材料 Pipe material |
AISI 304 不銹鋼 AISI 304 stainless steel |
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Roughness of surface |
Ra ≤ 0.5 μm |
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盤管形式 Pipe style |
蛇形盤管 Snake shape pipe |
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盤管捕水面積 Water-capture area |
≥6㎡ |
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觀察窗 Observation window |
1個(gè)，安裝于測面 |
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Temperature decreasing parameters |
+20℃～-40℃≤30min(空載) +20℃～-40℃≤30min(empty) |
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Temperature sensor |
PT-100鉑電阻 PT-100 resistance |
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保溫材料 Heat-temperature material |
聚氨脂整體發(fā)泡（符合環(huán)保要求） |
保溫效果好 |
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防凍玻璃 Antifreeze glass |
上海光芒玻璃總匯 |
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冷凝器*低溫度 The lowest temperature |
-70℃(空載) -70℃(empty) |
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化霜方式Defrost style |
水淹沒Water |
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*大捕水量 Water-capture capability |
80Kg/批 |
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技術(shù)優(yōu)勢 Technical advantages 1、不銹鋼板材均采用上等板材，保證箱體表面光潔度，從而保證無菌要求； Stainless steel plates are all importation. Ensure the finish of chamber surfaces, and then ensure the asepsis requirement. 2、冷凝器、盤管采用氦質(zhì)譜儀進(jìn)行泄漏檢驗(yàn)； Condenser and coiled pipe are all carried out the leak test by helium mass spectrometer. |
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制冷機(jī)組 Refrigeration system |
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壓縮機(jī)型號及數(shù)量 Compressor model |
S6J-20.2Y （德國BITZER比澤爾，南京組裝） 1臺 S6J-20.2Y (German BITZER,Assembly in Nanjing) |
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壓縮機(jī)額定功率 Power |
11 KW |
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制冷劑 Refrigerant |
R507 國際公認(rèn)的低溫、高能、高效、綠色環(huán)保的制冷工質(zhì) R507 Internationally recognized low-temperature, high-energy, high efficiency, green refrigerant |
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冷熱交換器 Cold heat exchanger |
瑞典ALFA-LAVAL （獨(dú)資企業(yè)，江陰） Sweden ALFA-LAVAL |
瑞典技術(shù)，換熱效率高Swedish technology |
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板層制冷 Shelf cooling |
1臺（間接制冷） (Indirect cooling) |
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冷阱制冷 Cold trap cooling |
1臺（直接制冷） (Direct cooling) |
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油分離器 Oil separator |
ZDER |
知名品牌 Well-known brand |
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油壓差控制器 Oil differential controller |
DANFOSS（丹麥） |
知名品牌 Well-known brand |
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油平面視鏡 Oil level mirror |
DANFOSS（丹麥） |
知名品牌 Well-known brand |
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防止吸入壓力過高的自動保護(hù)裝置 Automatic protection device |
DANFOSS（丹麥） |
知名品牌 Well-known brand |
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制冷劑高壓恒壓控制裝置 Constant pressure of refrigerant control devices |
DANFOSS（丹麥） |
知名品牌 Well-known brand |
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停機(jī)后的制冷劑自動收液裝置Automatic device |
DANFOSS（丹麥） |
知名品牌 Well-known brand |
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氣液分離器 Gas-liquid separator |
AIRMENDER(臺灣)
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知名品牌 Well-known brand |
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除酸過濾干燥器 Filter dryer |
ZDER |
知名品牌 Well-known brand |
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制冷劑膨脹閥 Expansion valve |
DANFOSS（丹麥） |
知名品牌 Well-known brand |
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壓力表 Pressure table |
REFCO（瑞士）油浸式壓力表 |
知名品牌 Well-known brand |
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**閥 Safe valve |
Caster （意大利） |
知名品牌 Well-known brand |
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Magnetic valve |
DANFOSS（丹麥） |
知名品牌 Well-known brand |
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Low-pressure vibration absorber |
ZHFO（韓國） |
知名品牌 Well-known brand |
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高壓避震管 High-pressure vibration absorber |
天津中信 Tianjin |
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水冷冷凝器 Condenser |
金典（南京） JinDian(Nanjing) |
國內(nèi)知名品牌 Well-known brand |
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技術(shù)優(yōu)勢 Technical advantages 1、壓縮機(jī)采用“比澤爾”機(jī)組，性能更加穩(wěn)定、可靠； Adopting the BITZER compressor makes the performance be more stable and relibale. 2、采用符合蒙特利爾公約的環(huán)保型制冷劑； Adopt the environmental protection type refrigerant which accords with the Montreal Convention 3、制冷系統(tǒng)具有各項(xiàng)保護(hù)功能，連鎖保護(hù)； The refrigeration system has all kinds of protection functions and interlock protection. 4、凍干后期低負(fù)荷條件下的壓力自動調(diào)整功能； The automatic adjustment function of pressure under the condition of low load in the late of freeze drying period. 5、制冷系統(tǒng)油壓壓力多重保護(hù)功能； The poly-protection function of oil pressure in the refrigeration system. 6、壓縮機(jī)電機(jī)多重保護(hù)功能； The poly-protection function of compressor motor |
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真空系統(tǒng)Vacuum System |
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真空泵 Vacuum pump |
德國萊寶真空泵（天津組裝） D60C |
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真空泵額定功率 Power |
2.2 KW |
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真空探頭 Vacuum gauge |
成都正華 Chengdu Zhenghua |
國內(nèi)知名品牌 Well-known brand |
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≤ 10.0Pa（空載） |
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抽氣速率 Exhaust rate |
大氣壓→10 Pa ≤ 30分鐘（干燥條件下） Atmospheric pressure→10 Pa ≤30 minutes(in dry conditions) |
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真空微調(diào)閥 |
上海閥門二廠 |
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真空調(diào)節(jié)電磁閥 |
德國寶德電磁閥 |
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循環(huán)系統(tǒng) Circulatory System |
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管道材料 Pipeline material |
AISI 304不銹鋼 AISI 304 stainless steel |
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循環(huán)泵 Circulatory pump |
丹麥GRUNDFOS 原裝濕轉(zhuǎn)子屏蔽泵 UPS40-120 Denmark GRUNDFOS imported UPS40-120 |
1臺 |
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循環(huán)泵額定功率 Power |
0.46 KW |
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循環(huán)流體采用 Circulating fluid |
低粘度硅油 ( 25℃, 10cSt ) Low viscosity silicone oil(25℃, 10cSt ) |
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熱交換器 Heat exchanger |
瑞典ALFA-LAVAL （獨(dú)資企業(yè)，江陰 Sweden ALFA-LAVAL(Owned enterprises) |
1臺 |
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加熱速率 Heating rate |
＞1℃/min |
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PT-100鉑電阻 PT-100 resistance |
進(jìn)口芯片 Imported chips |
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加熱方式 Heating style |
電加熱管3kw Electric heating tube 3kw |
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控制方式 Control style |
PID |
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板層*高工作溫度 The highest temperature |
≥ +50℃ （空載，硅油入口） ≥ +50℃(empty) |
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控制系統(tǒng) Control system |
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控制形式 Control style |
自動控制系統(tǒng)Automatic control system |
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系統(tǒng)組成 System components
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雙彩色觸摸屏+PLC為控制核心控制系統(tǒng)穩(wěn)定可靠，操作靈便；可以存儲32組凍干工藝數(shù)據(jù)，每組*多可以設(shè)置36段；具有顯示凍干曲線及自動記錄數(shù)據(jù)功能。可以實(shí)現(xiàn)U盤導(dǎo)出凍干數(shù)據(jù). |
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臺灣永宏 |
知名品牌 Well-known brand |
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計(jì)算機(jī) |
中國聯(lián)想 |
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觸摸屏 Touch screen |
昆侖通泰 |
知名品牌 Well-known brand |
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馬達(dá)及線路保護(hù) Motor and circuit protection |
有過載、過熱、缺相保護(hù)等功能 |
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設(shè)計(jì)和裝配標(biāo)準(zhǔn) Standard of desigh and Assembly |
符合國家有關(guān)標(biāo)準(zhǔn)。公共信號線、輸入、輸出信號線等導(dǎo)線顏色統(tǒng)一分組、區(qū)別明顯；強(qiáng)電、弱電部分在導(dǎo)線顏色上有明顯區(qū)分，有接線號。 Overload, overheating, lack of protection functions. Meet state standards.The color of Common signal line, input and output signal line is apparent.
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電源開關(guān) Power switch |
中國正泰 |
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中間繼電器 Relay |
中國正泰 |
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交流接觸器 AC contactor |
中國正泰 |
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空氣開關(guān)（斷路器）： |
中國正泰 |
4 |
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樣品溫度探頭 Temperature sensor |
PT-100鉑電阻 PT-100 resistance |
進(jìn)口芯片 Imported chips |
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技術(shù)優(yōu)勢 Technical advantages 1、友善的人機(jī)界面具有各種部件、閥門工作狀態(tài)及溫度、真空度參數(shù)顯示； There are working state of all kinds of parts and valves and parameter display of temperature and vacuum degree on the friendly human machine interface. 2、“配方管理”可設(shè)置32條凍干工藝曲線； It can set 32 technologies curves for freeze drying in the “recipe management” 3、“冷凍干燥”自動過程有階段顯示功能，并可任意跳段； There is a function for displaying by stages in the automatic process of“freeze drying ”, and it can skip randomly. 4、“冷凍干燥”過程中可對配方進(jìn)行隨時(shí)調(diào)整； The recipe can be adjusted momentarily in the “freeze drying ”process. |
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Protect System 保護(hù)系統(tǒng) |
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水壓力報(bào)警 Water-pressure alarm |
有，水流繼電器 |
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油壓差保護(hù) Oil differential Protection |
有，油壓差控制器，DANFOSS（丹麥） Yes,Oil differential controller,DANFOSS(Denmark) |
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高壓壓力保護(hù) High-pressure protection |
DANFOSS（Denmark） |
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電子熱保護(hù) Electrical heating protection |
BITZER(比澤爾)冷凍機(jī)原裝內(nèi)置 BITZER Original built-in |
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自動收液功能 Automatic liquid recycling function |
有，DANFOSS（Denmark）Yes |
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真空報(bào)警Vacuum alarm |
有Yes |
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超溫報(bào)警 Over-temperature alarm |
有Yes |
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循環(huán)壓力報(bào)警 Cycle pressure alarm |
有Yes |
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Other其他（加工工藝、售后服務(wù)及培訓(xùn)等） (Processing, Service and Training) |
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培 訓(xùn)Training |
免費(fèi) Free |
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安裝調(diào)試 Installation and debug |
免費(fèi) Free |
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保 修 Warranty |
整機(jī)調(diào)試驗(yàn)收后一年。 Teh warranty period is one year. |
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